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Florida Power &
Light Sanford Repowering Project in Debary, FL |
|
 |
|
Owner: |
Florida Power &
Light |
|
A&E: |
Black & Veatch |
|
OEM: |
General Electric
and Foster Wheeler Constructors, Inc. |
|
Project
Description: |
Repowering 2
existing 400MW steam turbines with 8 GE 7FA’s and eight Foster
Wheeler HRSG’s |
|
PTS Scope of
Work: |
Calibration and
checkout of all electrical equipment 4160V and below with an on site
Controls Engineer overseeing the implementation of the controls
design, start-up loop checks and support of the Westinghouse Ovation
DCS. |
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|
Lockwood Greene in Bay Springs,
Mississippi (Phases 1 & 2) |
|
|
|
Owner: |
South
Mississippi Electric Power Authority |
|
A&E: |
Lockwood
Greene |
|
General
Contractor |
Lockwood
Greene |
|
Project
Description: |
3 GE LM6000
Peaker Units |
|
PTS Scope of
Work: |
Complete
above ground installation of the electrical and instrumentation,
process tubing, calibration and checkout of all electrical and
instrumentation and loop checks. |
|
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TECO Gannon Station in Tampa, Florida
(Phases 1 & 2) |
|
 |
|
Owner/General Contractor |
Tampa
Electric Company |
|
Project
Description: |
Installation
of turbine control equipment supplied by ABB Turbine Automation
consisting of valve stands, oil containment duct sections, LVDT
devices, speed probes and a remote reset device all which are to be
installed on Bayside Number 1 Turbine (Gannon Unit 5). |
|
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|
PTS Scope
of Work |
Complete
installation of ABB Turbine Automation turbine control equipment on
a coal fired Siemens Westinghouse steam turbine. This installation
work includes locating, aligning, leveling, mounting, fitting,
piping, wiring and testing six (6) valve stands and oil containment
duct sections, four (4) LVDT devices, one (1) set of speed probes,
one (1) remote reset device and all automation TCS/DCS controls.
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Seminole Generating Station located in Palatka, Florida (Phase 2) |
|
 |
|
Owner/Contractor: |
Seminole
Electric Cooperative, Inc. |
|
Project
Description |
Maintenance
on a Flue Gas De-Sulphurization (FGD) Control System Units 1 and 2
which consists of a Modicon Quantum control package which will
communicate via RIO connection to several remote IO racks. |
|
PTS Scope of
Work |
PTS provided
electrical craft to replace rusted out conduits in the Flue Gas
Desulfurization area on Units 1 and 2 which consisted of
de-terminating and removing existing wire in conduit runs as
directed and removing associated conduit. We replaced the conduit
with supplied pvc coated rigid conduit ensuring that all areas on
exposed conduits after cutting to fit and thread has been recoated
with the proper pvc coating material to obtain the manufacturers
specifications for thickness, replaced all damaged wiring, and pull
existing wiring back into conduit and then terminated.
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Auburndale Peaker Power Plant Project in Auburndale, FL |
|
 |
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Owner: |
Auburndale
Peaker Energy Center LLP |
|
General
Contractor: |
Kvaerner
Industrial Constructors |
|
Project
Description: |
Grass-roots
construction and start-up of a combined cycle facility. The plant
consists of a Siemens Westinghouse 501-D5A gas combustion turbine
and is rated at 120 MW. |
|
PTS Scope of
Work: |
Installation
of an iso-phase bus duct system, 7,000 feet of rigid conduit, 15,000
feet of aboveground electrical and instrumentation conduit, 250 feet
of cable tray, 12,000+ terminations including grounding, high
voltage switch and dead end structure erection, 325 PTS instruments
and associated tubing and pneumatic controls, high voltage testing
and systems turnover. This was a fast past project and was completed
in under 90 days. |
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El
Paso Merchant Energy’s Shady Hills Energy Park in Hudson, FL
|
|
 |
|
Owner: |
Seminole Electric
Cooperative, Inc. |
|
EPC: |
Grass roots installation of 3 General
Electric Frame 7FA combustion turbines. |
|
OEM |
General
Electric |
|
Project
Description |
Grass roots installation of 3 General
Electric Frame 7FA combustion turbines. |
|
PTS Scope of
Work: |
Complete above ground installation of the
electrical and instrumentation, process tubing, calibration and
checkout of all electrical and instrumentation and loop checks. |
|
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Seminole Generating Station located in Palatka, Florida (Phase 1)
|
|
 |
|
Owner/Contractor |
Seminole
Electric Cooperative, Inc. |
|
Project
Description |
Maintenance
on a Flue Gas De-Sulphurization (FGD) Control System Units 1 and 2
which consists of a Modicon Quantum control package which will
communicate via RIO connection to several remote IO racks |
|
PTS Scope of
Work |
PTS provided electrical craft to replace
rusted out conduits in the Flue Gas Desulfurization area on Units 1
and 2 which consisted of de-terminating and removing existing wire
in conduit runs as directed and removing associated conduit. We
replaced the conduit with supplied pvc coated rigid conduit ensuring
that all areas on exposed conduits after cutting to fit and thread
has been recoated with the proper pvc coating material to obtain the
manufacturers specifications for thickness, replaced all damaged
wiring, and pull existing wiring back into conduit and then
terminated. |
|
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Intercession City Peaking Facility
located in Intercession City, FL
|
|
 |
|
Owner: |
Florida
Power Corporation |
|
General
Contractor: |
Metric
Construction |
|
A&E: |
Black &
Veatch |
|
Project
Description: |
Grass-roots
construction of 1 Siemens Westinghouse V84.3 simple cycle,
combustion turbine. |
|
PTS Scope of
Work: |
Installation and calibration of all plant
instrumentation. |
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Cane Island Plant Unit 2 located in
Intercession City, FL
|
|
 |
|
Owner: |
Kissimmee
Utility Authority |
|
General
Contractor: |
Fru-Con
Construction, Inc. |
|
Project
Description: |
Grass-roots
construction of 1 GE Frame 7EA combustion turbine with a Nooter/Eriksen
HRSG and a GE Steam. Turbine |
|
PTS Scope of
Work: |
Installation of all field-mounted
instrumentation, sensing lines, CEM equipment, and process tubing.
The unit was completed in March 1995 and went into commercial
operation in July of 1995. |
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Palatka Generating Station located in
Palatka, Florida |
|
 |
|
Owner/Contractor: |
Seminole
Electric Co-operative, Inc. located in Tampa, Fl |
|
Project
Description: |
Flue Gas De-Sulphurization
(FGD) Control System Upgrade. The existing PLC Control System for
all 5 scrubber modules on each of the 2 generating units (10 modules
total) are being replaced. |
|
PTS Scope of
Work: |
Detailed design, supply, programming,
testing, and training for the complete control system. The existing
system consists of Modicon 384 based PLC system communicating with
several Remote IO racks. The new system will include a Modicon
Quantum control package, which will communicate via RIO connection
to several remote IO racks. The existing hard-wired conventional
style control board will remain. The initial phase of the project
was completed in December of 1999 including Operator and Maintenance
instruction on Modicon. The final phase is scheduled for completion
by the end of November 2000. |
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Hines Energy Center located in Mulberry,
Florida |
|
 |
|
Owner/Contractor: |
Florida Power Corporation |
|
Project
Description: |
Instrumentation Calibration.
|
|
PTS Scope of
Work: |
Review of all calibration and vendor
information for the instrumentation and control equipment plant
wide. Then recalibrate each instrument to verify the accuracy.
This work was completed in the fall of 1999. |
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Broad River Energy Complex located in
Gaffney, South Carolina |
|
 |
|
Owner: |
Carolina Power & Light/SKYGEN |
|
General
Contractor: |
Gemma Power |
|
Project
Description: |
Grass-roots
construction and start-up of 3 GE Frame 7FA’s, simple cycle,
combustion turbine-generator sets. The units are gas-fired only
utilizing dry-low NOx technology with a state of the art Mark V
Control System. |
|
PTS Scope of
Work: |
Installation
of all field-mounted instrumentation, sensing lines, and process
tubing; calibration of all instrumentation and checkout technical
support for completion of loop checks from the instrumentation back
to the Mark V. |
|
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Palatka Generating Station located in Palatka, Florida |
|
 |
|
Owner/
Contractor |
Seminole
Electric Co-operative, Inc. located in Tampa, Fl. |
|
Project
Description: |
Upgrade of
the Control System for the entire Coal Handling portion of the
plant. The existing PLC Control System is based on a Forney
designed and supplied system. |
|
PTS Scope of
Work: |
Detailed
design, supply, programming, installation, testing and training for
the new Modicon Quantum based control system. The scope also
includes the evaluation and conversion of the original Forney System
to the new Quantum system. The design includes 3 HMI stations
communicating with the 3 Quantum CPU’s and multiple Distributed I/O
racks and an Engineering Workstation via Modbus Plus Network. A
portion of the communication network will be accomplished via RF
Modem utilizing Spread Spectrum technology. The Control System will
handle such tasks as unloading of rail cars, stacker / reclaimer
control, coal transfer, etc. The existing hard-wired operator
panels will be replace with touch screen HMI stations utilizing
Citect software for screen development, alarm processing, data
acquisition, historical collection and trending, and report
generation. |
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Crystal River Generating Facility located in Crystal River, FL |
|
 |
|
Owner/
Contractor: |
Crystal
River Generating Facility, Florida Power Corporation |
|
Project
Description: |
Coal Yard
Control Upgrade. The Crystal River Generating Facility includes 4
coal-fired boilers and Steam Turbines. Units 1 and 2 are rated at
400 and 500 MWs respectively, while Units 4 and 5 are 720 MWs each.
The facility is divided into 2 areas separated by approximately ½
mile, each with 2 Units and their own coal yard and coal yard
control room. The existing control of the coal yard utilizes Modicon
Quantum PLC hardware. In Phase 1 of the Project, PTS Project Scope
included upgrading the existing Operator Interface that was a
hard-wired BTG style with hand-switches and indicating lights. The
Operator Interface was replaced with 3 Intellution Dynamic
workstations in each control room. Additional Modicon Quantum
hardware was added to incorporate the new automation. The 2 control
rooms were linked via RF Spread Spectrum radio utilizing Ethernet
communications technology for high-speed data transfer. Phase 2 of
the Project includes the automation of the Tripper Car controls for
Units #1 and #2 silo feeders. This includes design, procurement,
and implementation of a complete automation system for this
process. The automation system will also utilize Modicon Quantum
PLC and remote mounted Intellution Dynamic touch-screens. The
system will be connected via Ethernet to the Phase 1 portion of the
upgrade |
|
PTS Scope of
Work: |
Scheduling,
engineering, procurement, design, implementation, installation
supervision, and start-up support for the entire project.
|
|
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Intercession
City and Debary Peaking Facilities located in Intercession City and
Debary, FL |
|
 |
|
Owner/
Contractor: |
Florida Power
Corporation |
|
Project
Description: |
E&I
Engineering, Construction Management, and Start-up of Inlet Fogging
Installation. The Project Scope included the installation of an
Inlet Fogging System, which is used to increase the available MW of
each combustion turbine by decreasing the dry bulb temperatures of
the combustion turbine inlet air. The Inlet Fogging System was
provided by MEE Industries Incorporated. |
|
PTS Scope of
Work: |
Engineering,
design, and procurement of all electrical, instrumentation, and
control equipment integrating the MEE fogging system and the Foxboro
DCS system. The development of all process control logic and
graphical interface, Control Wiring and Loop Drawings, installation
and start-up supervision were also part of the PTS scope of supply.
The Debary Facility included the conversion of an existing tank to a
demineralized water tank including new tank level instrumentation
and its interface with the Allen Bradley Water Treatment Control
System. |
|
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|
|
Intercession City and Debary Peaking Facilities located in
Intercession City and Debary, FL
|
|
 |
|
Owner/
Contractor: |
Florida Power
Corporation |
|
OEM: |
General
Electric |
|
A & E: |
Lockwood
Greene |
|
Project
Description: |
System
Integration & Project Engineering for Plant DCS for 3 new Combustion
Turbines. This Project includes the grass-roots construction of 3
General Electric Frame 7 EA combustion turbine generator sets.
These Units are dual fuel, dry-low NOx Combustion Turbines utilizing
the Mark V Control System. The Foxboro IA Plant DCS will be
expanded to accommodate the additional requirements of remotely
controlling the 3 new Units. The Balance of Plant (BOP) will also
be expanded with the addition of a new demineralized water tank and
a new NOx water-forwarding pump with appropriate instrumentation.
|
|
PTS Scope of
Work: |
Detailed
engineering and configuration the Foxboro I/A including process
control, graphics, report generation, historical trending and
alarming, procurement of all Foxboro hardware required to integrate
the new combustion turbines and the new BOP equipment into the Plant
DCS. The engineering of the hard-wired interface between the FPC
RTU and the GE Mark V Control System is also part of the PTS scope
of supply. This interface allows the FPC Energy Control Center to
operate the Units from a remote location. PTS will also provide
start-up support during the functional testing of the combustion
turbines from the Plant DCS. |
|
|
|
|
Intercession City and Debary Peaking Facilities located in
Intercession City and Debary, FL
|
|
 |
|
Owner/
Contractor: |
Florida Power
Corporation |
|
Project
Description: |
Project Management
for Y2k Upgrade of Control System. The project scope included the
upgrading of the Plant DCS system to replace the obsolete General
Electric Smart Remote interface with Mark IV combustion turbine
control system with a state of the art Foxboro IA DCS. The
installation of a new Continuous Emission Monitoring system was also
installed at both facilities. |
|
PTS Scope of
Work: |
Project
Engineering for the entire interface between the new Foxboro DCS and
the Mark IV system and the new CEM equipment provided by Spectrum
Systems. Scope included issuing of Purchase Orders, detailed
engineering of communication interface, project scheduling, design
of control wiring and loop drawings, development of construction
work packages, FAT and Start-up support. This also included the
detailed design for the first ever Foxboro IA serial interface with
the Teleperm XP Control System. |
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|
Sewell Creek Generating Facility located in Cedartown, Georgia
|
|
 |
|
Owner: |
Florida Power
Corporation |
|
OEM: |
Siemens
Westinghouse Power Corporation |
|
General
Contractor: |
The
Industrial Company (TIC) |
|
Project
Description: |
Installation
& Commissioning of Combustion Turbine Generator Sets. Grass-roots
construction and start-up of 4 Siemens Westinghouse simple cycle,
combustion turbine generator sets. The first 2 of these units are
V84.3 models and the remaining 2 units are V84.2 models. The units
are gas-fired only utilizing dry-low NOx technology with a state of
the art Teleperm XP Control System. |
|
PTS Scope of
Work: |
Installation
of all field-mounted instrumentation, sensing lines, and process
tubing; calibration of all instrumentation; installation of the
Continuous Emission Monitoring system and calibration and checkout
of all protective relays for electrical equipment 480 V and above
and the generator control and synchronization equipment. PTS
also provided technician support for completion of loop checks from
the instrumentation back to the Teleperm XP. |
|
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|
|
Manchief Power Station located in Brush, Colorado
|
|
 |
|
Owner: |
Coastal Power
Company |
|
OEM: |
Siemens
Westinghouse Power Corporation |
|
General
Contractor: |
The Industrial
Company (TIC) |
|
Project
Description: |
This Project
includes the grass-roots construction and start-up of 2 simple
cycle, Siemens Westinghouse V84.3A combustion turbines rated at 160
MW each. |
|
PTS Scope of
Work: |
Installation
and calibration of the electrical and instrumentation equipment.
|
|
|
|
|
Manatee Plant located in Parrish, Florida
|
|
 |
|
Owner: |
Florida
Power & Light |
|
Project
Description: |
Boiler
Scanner System Replacement. Installation of new Woodward Governor
system for control of Boiler Feed Pumps. Instrument installation for
Plant DCS upgrade. |
|
PTS Scope of
Work: |
Installation
and start-up support for all electrical and instrumentation
equipment. |
|
|
|
|
Alabama Electric Cooperative’s Gantt Combined Cycle Power Plant
located in Gantt, AL
|
|
 |
|
Owner: |
Alabama
Electric Cooperative (AEC) |
|
OEM: |
Siemens/Westinghouse |
|
A&E: |
Black &
Veatch |
|
General
Contractor: |
Metric
Constructors |
|
Project
Description: |
Grass roots
500MW combined cycle power plant, 2 501F combustion turbines with 2
HRSG’s and 1 steam turbine with BOP. |
|
PTS Scope of
Work: |
Calibration and checkout of all
electrical equipment including relay calibrations. Provided
instrumentation technical direction. |
|
|
|
|
SMARR
Generating Facility located in Smarr, Georgia
|
|
 |
|
Owner: |
Oglethorpe
Power |
|
OEM: |
Siemens Westinghouse Power Corporation |
|
General
Contractor: |
The
Industrial Company (TIC) |
|
Project
Description: |
Installation
& Commissioning of Combustion Turbine Generator Sets. Construction
and start-up of 2 Siemens Westinghouse V84.2 simple cycle combustion
turbine generator sets. These units are gas-fired only utilizing
dry-low NOx technology with a state of the art Teleperm XP Control
System. |
|
PTS Scope of
Work: |
Installation of all field-mounted
instrumentation, sensing lines, and process tubing; calibration of
all instrumentation on the project; calibration and checkout of
protective relays for electrical equipment 480 V and above and
generator control and synchronization equipment. PTS also provided
technician support for completion of loop checks from the
instrumentation back to the Teleperm XP and engineering support for
functional checkout of the Teleperm XP Control System |
|
|
|
|
El
Paso Merchant Energy’s Shady Hills Energy Park in Hudson, FL
|
|
|
|
Owner: |
El Paso Merchant Energy |
|
EPC: |
Lockwood
Greene |
|
OEM: |
General
Electric |
|
Project
Description: |
Grass roots
installation of 3 General Electric Frame 7FA combustion turbines. |
|
|
|
|
Seminole
Generating Station located in Palatka, Florida (Phase 2)
|
|
|
|
Owner/Contractor: |
Seminole
Electric Cooperative, Inc. |
|
Project
Description: |
Maintenance
on a Flue Gas De-Sulphurization (FGD) Control System Units 1 and 2
which consists of a Modicon Quantum control package which will
communicate via RIO connection to several remote IO racks. |
|
|
|
|
|
Chouteau
Power Plant located in Pryor, Oklahoma |
|
|
|
Owner: |
|
|
OEM: |
Siemens
Westinghouse Power Corporation |
|
Project
Description: |
Grass-roots
construction and start-up of a combined cycle facility rated at 520
MW. The plant consists of a Siemens Westinghouse V84.3A combustion
turbine, HRSG, and Siemens Westinghouse steam turbine.
|
|
PTS Scope of
Work: |
Technical
Direction for the electrical and I & C installation and start-up.
|
|
|
|
|
|
Cogeneration Facility Installation located in Murfreesboro, TN |
|
|
|
Owner: |
Middle
Tennessee State University in Murfreesboro, Tenn. |
|
General
Contractor: |
Stanley
Jones Corporation |
|
OEM: |
I.C.
Thomasson Associates, Inc. |
|
Project
Description: |
Addition of
a 5 MW Solar Combustion Turbine and generator set, HRSG boiler,
dual-fired auxiliary boiler and the addition of a new chiller.
|
|
PTS Scope of
Work: |
All
instrumentation and controls. A conventional indicating and control
Operator panel with alarm annunciation was provided and an Operator
workstation running an Intellution HMI package. The boiler control
utilizes Eurotherm Process Automation equipment mounted in the
Operator control panel. The Intellution HMI is connected to the
Eurotherm Controllers via Modbus communication interface. The HMI
included operator control functions, alarming functions, historical
data collection and trending, and report generation. All equipment
was supplied or manufactured by PTS, Inc. |
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|
Dade
County Resource Recovery Facility located in Miami, FL |
|
|
|
Owner: |
Birwelco-Montenay
Inc. located in Miami, Fl. |
|
A & E:
|
Altuna
Engineering Inc. located in Massapequa Park, NY. |
|
General
Contractor: |
Binwelco-Montenay,
Inc. |
|
Project
Description: |
Replacement
of the Induced Draft (ID) fans and associated controls for each of
the 4 boilers located at the Dade County Resource Recovery Facility
in Miami, FL. The scope also called for installation of a new Air
Quality Control System (AQCS). |
|
PTS Scope of
Work: |
Engineering,
design, supply, installation, start-up, and training for the PLC
based control system and HMI interface on the new ID fans. PTS
scope also included a hard-wired interface with the existing Bailey
control system, which is required for the AQCS The control system is
a GE Fanuc PLC system utilizing a Genius Bus communications network
to communicate with the GE Cimplicity HMI system The new AQCS system
also communicates on the same Genius Bus Network. The ID fan
controls utilize a GE 90/30 system while the Bailey interface will
utilize a GE 90/70 system. The project was completed in the spring
of 1999. PTS has been awarded a second project scheduled for
completion in the Fall of 2001. |
|
|
|
Asheville
Project located in Asheville, North Carolina |
|
|
|
Owner: |
Carolina
Power & Light/SKYGEN |
|
OEM/Contractor |
General
Electric |
|
Project
Description: |
Grass-roots
construction and start-up of 2 GE Frame 7FA’s. The units are
gas-fired with a state of the art Mark V Control System.
|
|
PTS Scope of
Work: |
Calibration
of all site instrumentation. PTS also provided technician support
for completion of loop checks from the instrumentation back to the
Mark V. |
|
|
|
|
|
Georgia
Gulf Corporation located in Plaquemine, Louisiana |
|
|
|
Owner: |
Georgia Gulf
Corporation |
|
General
Contractor: |
General
Electric Company |
|
Project
Description: |
Grass-roots
construction and start-up of a combined cycle facility consisting of
3 GE Frame 7EA combustion turbines, and 3 Deltak HRSG’s.
|
|
PTS Scope of
Work: |
Installation
and calibration of all plant instrumentation. The plant was
operational in summer of 1997 |
|
|
|
|
|
|
|
|
|
Owner: |
Florida
Power & Light located in Ft. Myers, FL |
|
A & E:
|
Black and
Veatch |
|
General
Contractor: |
J.A. Jones |
|
Project
Description: |
Repowering
existing plant with 6 GE Frame 7 FA’s and 6 Foster Wheeler HRSG’s |
|
PTS Scope of
Work: |
Instrumentation, calibration and checkout to the Mark VI control
system. |
|
|
|
|
|
|
|
|
|
Owner: |
Florida
Power & Light, all fossil plants in the state of Florida |
|
Project
Description: |
Upgrade of
plant Data Acquisition System. Strip chart recorders were replaced
with Yokogawa Darwin hardware. The Darwin was interfaced with an
Intellution HMI system for Data Display, Trending, and Historian.
Control Room Control Consoles were modified and reworked to include
new large screen displays replacing old recorders. |
|
PTS Scope of
Work: |
Installation of
all mechanical and electrical equipment as well as start-up support. |
|
|
|
|
|
|
|
|
|
Owner: |
Gainesville Regional Utilities |
|
PTS Scope of
Work: |
Instrumentation installation, calibration and start-up of 2 GE Frame
7 EA’s. |
|
|
|
|
|
|
|
|
|
Owner: |
Lakeland
Electric |
|
PTS Scope of
Work: |
Contract
Engineering in T&D Department. |
|
|
|
|
|
|
|
|
|
Owner: |
Vero Beach
Power Plant |
|
PTS Scope of
Work: |
Process
Tubing and Instrument Calibration on a GE Frame 6B. |
|
|
|
|
|
|
|
|
|
Owner: |
CSW/Mulberry
Co-generation Plant |
|
PTS Scope of
Work: |
Process
Tubing on GE Frame 7EA, EHC tubing on Steam Turbine and
miscellaneous calibration. |
|
|
|
|
|
|
|
|
|
Owner: |
Tampa
Electric – Polk Power Station |
|
PTS Scope of
Work: |
Instrumentation Installation on a GE Frame 7FA. |
|
|
|
|